Case Studies

Outcomes commissioned, sustained, and held.

Selected work from across our practice. Names withheld; results validated.

Manufacturing

Manufacturing · Tier-1 Automotive

32% throughput recovery on a constrained machining line.

Diagnosed cycle-time leakage, redesigned changeover protocols, and embedded daily management. Outcome held 18 months post-engagement.

32%

Throughput uplift

−47%

Changeover time

6 mo

Engagement

Energy

Energy · Transmission Operator

Deployed predictive maintenance models on critical transformer fleets with engineering-validated FMEA backbone. Reduced unplanned outages by 42%.

$28M

OPEX removed

−42%

Unplanned outages

Substations

Pharmaceuticals

Pharmaceuticals · Global Manufacturer

Architected and deployed a harmonized digital QMS aligned to ISA-95, retiring 4 legacy systems and accelerating tech transfer cycles.

Sites harmonized

−60%

Deviation cycle time

100%

GMP compliance

Heavy Industry

Heavy Industry · Cement

Implemented plant-level energy fabric and optimization controls. Saved 9% on energy intensity within a single calendar year.

−9%

Energy intensity

$11M

Annual savings

Plants

Engage