Case Studies

Outcomes commissioned, sustained, and held.

Selected work from across our practice. Names withheld; results validated.

32% throughput recovery on a constrained machining line.

Manufacturing

Manufacturing · Industry 4.0

32% throughput recovery on a constrained machining line.

Diagnosed cycle-time leakage, redesigned changeover protocols, and embedded daily management. Outcome held 18 months post-engagement.

32%

Throughput uplift

−47%

Changeover time

6 mo

Engagement

AI-Driven

AI-Driven · Data Analytics

AI-driven asset reliability across 14 substations.

Deployed predictive maintenance models on critical transformer fleets with engineering-validated FMEA backbone. Reduced unplanned outages by 42%.

$28M

OPEX removed

−42%

Unplanned outages

Substations

DMAIC deployed end-to-end across 3 plants

Heavy Industries

Heavy Industries · Steel

DMAIC deployed end-to-end across 3 plants

Applied Six Sigma methodology to diagnose process inefficiencies and rebuild the operating rhythm. Streamlined workflows, eliminated variation, and embedded the daily management cadence that sustains the gains long after the engagement closed.

−9%

Process VAriation

$11M

Annual savings

Plants

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